Physics

Finite element method

Mathematics

Structural engineering

Engineering

Copolymer

Composite material

Acoustics

Selective laser melting

Materials science

Deformation (meteorology)

Gyroid

Geometry

Lattice (music)

Minimal surface

Polymer

Microstructure

Materials & Design

Owing to their lightweight design, high energy absorption capacity, and excellent thermal and sound insulation properties, lattice structures have many potential applications in the fields of security, aerospace, biomedicine, and heat dissipation. In this study, a gyroid-type triply periodic minimal surface is used to design lattice structures. Gyroid uniform lattice structures and gyroid graded lattice structures are mathematically designed and fabricated using selective laser melting with a SS 316 L stainless steel powder. The mechanical properties of these structures are studied under a compression load, and the deformation differences between the graded and uniform structures are compared. The finite element method is used to simulate the compression process, and the experimental and simulation results are qualitatively compared. Results show that during plastic deformation, the stress change in the graded structure is larger than that in the uniform structure. By controlling the volume fraction, mechanical properties can be specifically tailored, which provides the design guidelines for the application of this structure.

Mechanical responses of sheet-based gyroid-type triply periodic minimal surface lattice structures fabricated using selective laser melting