Catalysis

Engineering

Oxide

Electrochemistry

Materials science

Propylene carbonate

Propylene oxide

Inorganic chemistry

Chemical engineering

Physical chemistry

Polymer

Oxidizing agent

Organic chemistry

Copolymer

Ethylene oxide

Chemistry

Selectivity

Electrode

Heterogeneous catalysis

Photocatalysis

Nature Catalysis

Propylene oxide is a crucial feedstock in the plastic industry. The direct epoxidation of propylene using O2 is considered among the most promising means of producing propylene oxide. Here we report an integrated photo-electro-heterogeneous catalytic system for propylene epoxidation with O2. Bismuth vanadate (or TiO2) photocatalyst and a Co-based electrocatalyst produces H2O2. A titanium silicalite-1 heterogeneous catalyst subsequently epoxidizes propylene to propylene oxide with the in situ-generated H2O2. The proposed system enables propylene oxide production with O2 as the sole oxidizing agent under light irradiation without using H2, a sacrificial agent, or external bias. It stably produces propylene oxide for 24 h with high selectivity (≥98%) under ambient conditions. These results demonstrate the potential of this catalytic system to produce chemical compounds in an environmentally benign manner. Aerobic oxidation of propylene is a potential green route to propylene oxide production without the need for harmful oxidizing or wasteful sacrificial reagents. Here, a proof-of-concept integrated photo-electro-heterogeneous catalytic system performs this reaction using in situ-generated H2O2.

Direct propylene epoxidation with oxygen using a photo-electro-heterogeneous catalytic system