Composite number

Metallurgy

Materials science

Ultimate tensile strength

Grain growth

Micromechanics

Grain boundary

Grain size

Crystallite

Microstructure

Composite material

Grain boundary strengthening

Abnormal grain growth

Scripta Materialia

Abnormal grain growth can occur in polycrystalline materials with only a fraction of grains growing drastically to consume other grains. Here we report abnormal grain growth in ultrafine grained metal in a rarely explored high-cycle loading regime at ambient temperature. Abnormal grain growth is observed in electroplated Ni microbeams with average initial grain sizes less than 640 nm under a large number of loading cycles (up to 109) with low strain amplitudes (< 0.3%). Such abnormal grain growth occurs predominantly in the family of grains whose <100> orientation is along the tensile/compressive loading direction. Micromechanics analysis suggests that the elastic anisotropy of grains dictates the thermodynamic driving force of abnormal grain growth, such that the lowest strain energy density of the <100> oriented grain family dominates grain growth. This work unveils a unique type of abnormal grain growth that may be harnessed to tailor grain microstructures in materials.

Abnormal grain growth in ultrafine grained Ni under high-cycle loading