Metal

Engineering

Metallurgy

Materials science

Surface finish

Chemical engineering

Surface engineering

Surface (topology)

Mechanical engineering

Laser

Physics

Nanotechnology

Mathematics

Optics

Surface modification

Geometry

Composite material

Wetting

Materials & Design

Wetting behaviors of structured metal surfaces have received considerable attention due to the wide range of applications for commercial, industrial, and military uses as well as fundamental research interests. Due to its adaptability, precision, and ease of automation, laser-based texturing techniques are desirable platforms to create micro- and nano-structures, including laser-induced periodic surface structures, or hierarchical structures on a metal substrate. However, micro- and nanostructures alone often do not achieve the desired wettability. A subsequent surface chemistry modification method must be performed to attain target extreme wettability for laser textured metal substrates. This review aims to provide a systematic understanding of the interdependence of surface chemistry modification and physical surface structures formed during the laser-based surface engineering methods. The role of surface chemistry on top of the surface structures is presented to decide the final wetting scenario. Specifically, by controlling the surface chemistry of a laser textured surface, wetting can be modulated from extreme hydrophobicity to hydrophilicity, allowing freedom to achieve complex multi-wettability situations. In each section, we highlight the most fruitful approaches and underlying mechanisms to achieve a fitting combination of surface structures and surface chemistry. Durability and stability of the treated surface are also discussed in corrosive and abrasive environments. Finally, challenges in current studies and prospects in future research directions of this rapidly developing field are also discussed. This review will provide a comprehensive guideline for the design of laser texturing methods and the fabrication of extreme wetting surfaces for metal alloys.

Roles of chemistry modification for laser textured metal alloys to achieve extreme surface wetting behaviors