Investigation on Three-Dimensional Morphology of Channel-Type Macrosegregation in DC Cast Al-Mg Billets Through Numerical Simulation

Channel-type segregation is one of the defects in aluminum casting technology, particularly in the direct chill (DC) process, having a significant influence on the cast quality. Nevertheless, the formation mechanism of three-dimensional (3D) channel-type segregations remains poorly understood. In order to clarify the formation mechanism of defects of this type, we conducted a 3D numerical simulation of the DC casting process of an Al-Mg alloy...